ION EXCHANGE

IONSiTE Lens · Asset performance management

See asset health. Act before failure.

IONSiTE Lens is asset performance management for water and process assets. It scores asset health, diagnoses why performance is drifting and predicts problems early, using ATLAS digital twins so analytics work from day one.

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IONSiTE Lens at every step

IONSiTE Lens at every step

  1. 01

    Connect

    How are our assets performing right now?

  2. 02

    Assure

    Why is performance changing?

  3. 03

    Optimise

    What should we do about it?

The problem

Why plants need IONSiTE Lens

  1. Data without meaning

    Thousands of tags, but no clear answer to "is this asset healthy?"

  2. Problems found too late

    Fouling, scaling and wear show up as lost output or a breakdown, not as an early warning.

  3. Expert knowledge doesn’t scale

    Diagnosis depends on a few experienced people, and they can’t watch every asset.

Connect · Assure · Optimise

IONSiTE Lens grows with you, step by step

Start with Connect and add Assure and Optimise on the same data. Each step is a complete offer with its own outcome.

Step 01 · Foundation

Connect

“How are our assets performing right now?”

Put every asset’s data in context, with consistent KPIs and dashboards.

Included in IONSiTE Lens Connect

Asset hierarchy & context · Performance dashboards · KPI library · Alarms & notifications

Next: Assure

  1. Asset hierarchy & context

    Tags mapped to assets using ATLAS twin templates: RO, UF, cooling towers, boilers, pumps and more.

  2. Performance dashboards

    Live KPIs per asset, train and unit, with drill-down to the underlying data.

  3. KPI library

    Ready-made KPIs such as recovery, normalised permeate flow, differential pressure and cycles of concentration.

  4. Alarms & notifications

    Threshold and rate-of-change alerts routed to the right people.

Step 02 · Insight

Assure

“Why is performance changing?”

Health scores, diagnostics and prediction tell you what is wrong and how long you have.

Included in IONSiTE Lens Assure

Asset health score · Diagnostics · Prediction · Process + mechanical view

Next: Optimise

  1. Asset health score

    One score per asset that combines process and mechanical condition.

  2. Diagnostics

    Separates causes, e.g. fouling vs scaling vs membrane damage in an RO train.

  3. Prediction

    Forecasts time to CIP, time to threshold and degrading trends.

  4. Process + mechanical view

    Process data together with vibration, oil and lab results where available.

Step 03 · Action

Optimise

“What should we do about it?”

Prescriptive recommendations and closed-loop actions that recover performance.

Included in IONSiTE Lens Optimise

Prescriptive actions · Set-point & dosing recommendations · Closed loop via AutoChem · Actions into IONSiTE Care

Works with
IONSiTE Flow Optimise IONSiTE Care Optimise

  1. Prescriptive actions

    Recommended next steps with their reasoning, e.g. bring CIP forward or adjust pre-treatment.

  2. Set-point & dosing recommendations

    Suggested operating and chemistry changes to recover efficiency.

  3. Closed loop via AutoChem

    Approved changes applied at the edge through AutoChem EDGEbox.

  4. Actions into IONSiTE Care

    Recommendations become work orders and verified in the data.

In practice

From signal to result, on one platform

  1. Connect

    See it

    RO train 2 recovery has fallen from 75% to 71% over three weeks.

  2. Assure

    Diagnose it

    Normalised data points to biofouling in stage 1, not scaling.

  3. Optimise

    Act on it

    Lens recommends bringing CIP forward and reviewing biocide dosing.

  4. Optimise

    Prove it

    Recovery returns to target, and the effect is logged against the asset.

Illustrative scenario. Figures are examples, not customer results.

Who it’s for

Built for the people who run the plant

  1. Reliability manager

    Know which assets need attention, and why.

  2. Process engineer

    Diagnose drift without manual data crunching.

  3. Operations head

    Fewer surprises, more stable output.

  4. Technical services

    Remote expert support across many sites.

Under the hood

Powered by the IONSiTE platform

IONSiTE Lens shares its data, twins and edge with the rest of IONSiTE. Add a product later and nothing has to be rebuilt.

  1. Data

    IONSiTE Connectors

    OT and enterprise data in, as standalone software or inside AutoChem.

    Learn more
  2. Edge

    AutoChem EDGEbox

    Edge device for secure data acquisition, local intelligence and closed-loop control.

    Learn more
  3. Digital twins

    ATLAS

    Reusable digital twins of water and process assets.

    Learn more
  1. Also in IONSiTE

    IONSiTE Flow

    Plant-level digital water balance and water audit.

    Explore
  2. Also in IONSiTE

    IONSiTE Care

    CMMS and operations management.

    Explore
  3. Overview

    Connect · Assure · Optimise

    See how all products fit the journey.

    Back to overview
See how Lens helps solveAgeing Infrastructure & Asset Reliability Process Expertise & Operational Consistency
Get started

Start with IONSiTE Lens Connect

A focused pilot on one unit or circuit, live in weeks.

Write to us at ionsite@ionexchange.in.

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