Connected intelligence for water and industry
IONSiTE brings together plant data, water intelligence, asset performance and maintenance management on one digital platform.
From individual assets to complete water networks and enterprise operations, IONSiTE helps organisations connect data, understand performance, anticipate problems and act with confidence.
Individual assets → Complete water networks → Enterprise operations
- Plant data
Digital Foundation
IONSiTE Connectors and AutoChem EDGEbox, from field instruments to the cloud.
- Water intelligence
IONSiTE Flow
Make every litre visible, accountable and actionable.
- Asset performance
IONSiTE Lens
See what your assets are telling you.
- Maintenance management
IONSiTE Care
Keep assets maintained. Keep operations running.
Three steps to a self-improving plant
Every IONSiTE product (Flow, Lens and Care) is delivered in three steps. Start with Connect, prove value in weeks, then grow into Assure and Optimise on the same data. Nothing is thrown away.
Each step is a standalone offer with its own outcome, and the entry point to the next.
Connect
“Where is the plant going right now?”
Bring plant data together into one contextualised, live view, and fill visibility gaps at the edge.
Assure
“Where are we losing water, and why?”
Health, diagnostics, prediction and audit on ATLAS digital twins, so you know what is wrong and why.
Optimise
“How do we use less water and prove it?”
Turn insight into recommendations, local control and tracked field work, then verify the result.
Three products. Each with Connect, Assure and Optimise.
Buy the product you need. Each one moves through the same three steps, and they share one data platform.
- Digital water balance & audit
IONSiTE Flow
Make every litre visible, accountable and actionable.
Connects water meters and operating data into a near real-time water balance, from source → treatment → distribution → use → reuse → discharge. Find unaccounted water, leaks and abnormal use, and uncover conservation and reuse.
- Connect · Step 01
Meter & source integration · Live water balance · Water KPIs
- Assure · Step 02
Digital water audit · Loss & imbalance detection · Anomaly alerts
- Optimise · Step 03
Reuse & recycle scenarios · Targets & savings tracking · Actions into IONSiTE Care
ExampleSpecific water use is 18% above benchmark this month.
You cannot conserve what you cannot see.
- Asset performance management
IONSiTE Lens
See what your assets are telling you.
Asset performance management that combines process and mechanical data into one view of asset health and performance, with KPIs, anomaly detection, digital twins, predictive diagnostics, forecasting and recommendations.
- Connect · Step 01
Asset hierarchy & context · Performance dashboards · KPI library
- Assure · Step 02
Asset health score · Diagnostics · Prediction
- Optimise · Step 03
Prescriptive actions · Set-point & dosing recommendations · Closed loop via AutoChem
ExampleRO train 2 recovery has fallen from 75% to 71% over three weeks.
From monitoring assets to understanding the plant.
- CMMS & operations management
IONSiTE Care
Keep assets maintained. Keep operations running.
A modern maintenance management platform for planning, executing and tracking preventive and corrective maintenance, from one connected environment.
- Connect · Step 01
Asset register & history · Digital logbooks · Inspection rounds
- Assure · Step 02
Condition-based triggers · Compliance tracking · Maintenance KPIs
- Optimise · Step 03
Work orders end to end · PM scheduling & planning · Spares & inventory
ExampleAn operator logs a high dP on the cartridge filter during rounds.
Plan better. Maintain proactively. Improve uptime.
Built on one open, layered platform
From the sensor to the boardroom. Every layer is reusable, so each new site, asset or solution goes live faster than the one before.
- Layer05Process solutionsPetroMindRefinery suite of solutionsMetalMindMetals suite of solutions
- Layer04ATLASDigital Twin FoundryCooling towerBoilerRO / UF / NFETP / STPHeat exchangerPumps
- Layer03IONSiTE productsFlowDigital water balance & auditLensAsset performance managementCareCMMS & operations management
- Layer02AutoChem EDGEboxSecure acquisitionLocal intelligenceStore & forwardLocal control loops
- Layer01IONSiTE ConnectorsPLC / SCADA / DCSHistoriansERP / CMMSLIMSSensorsFiles
You don’t buy layers. You buy outcomes.
The platform is why those outcomes scale across sites.
- Works with what you have
IONSiTE Connectors
IONSiTE Connectors run as standalone software or inside AutoChem EDGEbox, with no rip-and-replace of your OT systems.
- Reusable twins
ATLAS
ATLAS twins of common water and utility assets give you analytics from day one instead of month six.
- Edge to cloud
AutoChem EDGEbox
AutoChem buffers data and runs local control even when the network doesn’t.
From field instrumentation to enterprise intelligence
An open edge-to-cloud architecture that works with the systems you already run, and fills the gaps where you don’t yet have data.
- Open edge-to-cloud
Connect what you have
Existing PLCs, SCADA systems, sensors, analysers and enterprise data sources, through IONSiTE Connectors.
- Retrofit
Make assets visible
Where more visibility is needed, we retrofit meters, sensors and instrumentation on critical assets.
- Edge
AutoChem EDGEbox
Secure data acquisition, local intelligence and closed-loop control, e.g. cooling-water chemistry and RO chemical dosing.
- Operations
Remote monitoring centres
The digital backbone for remote monitoring, connected operations and enterprise-wide performance intelligence.
Three products. One digital backbone.
The whole IONSiTE stack on one page: Flow, Lens and Care on a shared Cloud & AI platform, fed by IONSiTE Connectors and AutoChem at the edge.
Operating data, turned into better decisions
Whether the objective is better maintenance, improved asset performance, reduced water consumption or enterprise-wide visibility, IONSiTE transforms operating data into decisions that improve reliability, throughput, efficiency and sustainability.
- Reliability
Better maintenance
Proactive maintenance and higher uptime with IONSiTE Care.
- Throughput
Asset performance
Early warning of deterioration and better operating decisions with IONSiTE Lens.
- Efficiency
Less water used
Unaccounted water, leaks and reuse opportunities found with IONSiTE Flow.
- Sustainability
Enterprise visibility
One view across sites, from remote monitoring centres to the boardroom.
Start small. Prove value. Scale.
A low-risk path from first conversation to plant-wide rollout.
- Week 0 to 2
Site assessment
Data and instrumentation audit, plus a baseline water balance.
- Week 2 to 8
Connect pilot
Connectors and AutoChem live on one unit or circuit, with dashboards in use.
- Month 2 to 6
Assure on critical assets
Lens and Flow analytics on ATLAS twins, with first losses found.
- Month 6+
Optimise & scale
Care workflows, control loops and rollout to more sites.
Where is your plant on the journey?
Book a digital maturity assessment with our water and digital experts.
Write to us at ionsite@ionexchange.in.