ION EXCHANGE

IONSiTE Platform

From the plant floor to digital twins.

IONSiTE Connectors, AutoChem EDGEbox and the ATLAS twin library are the shared foundation under Flow, Lens and Care, and under every process solution we build.

Start at the dataProcess solutions
Platform

Built on one open, layered platform

From the sensor to the boardroom. Every layer is reusable, so each new site, asset or solution goes live faster than the one before.

  1. Layer05Process solutions
    PetroMindRefinery suite of solutionsMetalMindMetals suite of solutions
  2. Layer04ATLASDigital Twin Foundry
    Cooling towerBoilerRO / UF / NFETP / STPHeat exchangerPumps
  3. Layer03IONSiTE products
    FlowDigital water balance & auditLensAsset performance managementCareCMMS & operations management
  4. Layer02AutoChem EDGEbox
    Secure acquisitionLocal intelligenceStore & forwardLocal control loops
  5. Layer01IONSiTE Connectors
    PLC / SCADA / DCSHistoriansERP / CMMSLIMSSensorsFiles
Why it matters to you

You don’t buy layers. You buy outcomes.

The platform is why those outcomes scale across sites.

Layer 01 · Data

IONSiTE Connectors

Edge connectors that take data from your industrial OT layers and enterprise systems and deliver it, in context, to IONSiTE.

  1. Standalone software

    Install on your own server or VM next to existing SCADA, DCS or historian systems.

  2. Inside AutoChem

    Pre-loaded on AutoChem EDGEbox for a single-box deployment.

  1. PLC / SCADA / DCS

    Read plant control-layer data without disturbing control.

  2. Historians

    Backfill history and stream live values.

  3. ERP · CMMS · LIMS

    Production, maintenance and lab context alongside process data.

  4. Files & manual entry

    CSV, sFTP and logbook data for sites without full automation.

Layer 02 · Edge

AutoChem EDGEbox

Ion Exchange edge hardware that collects and buffers plant data and runs local chemistry and control loops close to the process.

  1. Edge acquisition

    Sensors, analysers and field instruments connected directly.

  2. Store & forward

    No data lost when the network drops.

  3. Protocol gateway

    Bridges field protocols to IONSiTE, with Connectors on board.

  4. Local control loops

    Chemistry dosing and interlocks run at the edge, and can take recommendations from Lens.

Layer 04 · Digital twins

ATLAS digital twin library

Reusable twins of water and process assets. They give Flow and Lens ready-made models, KPIs and diagnostics from day one, and they are the building blocks of every process solution.

  1. Cooling tower

    Cycles, blowdown, approach and make-up balance

  2. Boiler

    Water chemistry, blowdown and efficiency

  3. RO / UF / NF

    Normalisation, fouling and CIP prediction

  4. ETP / STP

    Load, removal efficiency and compliance

  5. Heat exchanger / condenser

    Fouling factor and heat-transfer performance

  6. Pumps / rotating

    Efficiency, health and energy

Illustrative examples. The library extends beyond these assets.

Layer 05 · Process solutions

Complete water solutions, built into the process

We combine Ion Exchange chemistry and process know-how with ATLAS twins, AutoChem control and the IONSiTE products into complete solutions for specific water-critical processes.

Available now

Desalter solution

For refinery crude desalting: stabilises desalting performance, wash-water use and brine quality through a desalter twin with chemistry and control at the edge.

Request desalter brief
Desalter digital twin: a refinery crude desalter shown with its live data, flows and the twin model above it
ConnectCrude, wash-water, mix-valve, interface-level, grid and brine data in one view.
AssureThe desalter twin tracks desalting efficiency and rag-layer build-up, and forecasts operating risks before they escalate: oil carry-under to brine, salt carry-over to desalted crude, corrosion risk and downstream fouling risk.
OptimiseSet-point recommendations for mix-valve pressure drop, temperature and ideal interface level, with demulsifier dosing applied through AutoChem edge devices.
Built fromATLAS desalter twin · Lens · Flow · Care · AutoChem
See how the platform helps solveProcess Expertise & Operational Consistency Connected Operations: Doing More with Less
Talk to us

Talk to us about your process

Write to us at ionsite@ionexchange.in.

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