ION EXCHANGE

Integrated water and environmental management solutions for the semiconductor & microelectronics industry

Semiconductor manufacturing depends on reliable high-purity water, tightly controlled utilities, segregated wastewater treatment and fit-for-purpose water recovery. Ion Exchange delivers integrated systems that help protect yield, maintain continuity and reduce discharge risk.

  1. 01

    High-purity water

    UPW production, polishing and distribution

  2. 02

    Wastewater control

    Segregated treatment for fluoride, metals, CMP and organics

  3. 03

    Reuse & recovery

    Rinse-water reclaim, recycle and ZLD

  4. 04

    Lifecycle support

    Chemicals, consumables, monitoring and O&M

Proven solutions for semiconductor manufacturing

End-to-end water and environmental solutions

  • Raw water treatment & pretreatment

    Clarification, filtration and RO feed conditioning

  • Ultrapure & high-purity water

    RO, EDI, mixed bed and final polishing to meet UPW requirements

  • Process water & utilities

    DI water, cooling water, boiler feed and other utility applications

  • Semiconductor wastewater treatment

    Treatment for CMP, fluoride, metals and organic streams

  • Recycle & reuse

    Rinse-water reclaim and recycle systems

  • MLD / ZLD

    High-recovery systems and zero liquid discharge (ZLD)

  • Consumables

    Speciality treatment chemicals, ion exchange resins and membranes

  • Monitoring & lifecycle service

    Digital monitoring, performance optimisation and O&M support

Solutions for the semiconductor value chain

  • Patterned silicon wafer
    01

    Front-end semiconductor fabs

    High-purity water production and polishing, wastewater segregation, reclaim and quality-assured distribution systems.

  • Packaged chip on a circuit board
    02

    OSAT / ATMP

    DI and process water, wastewater treatment (etching, cleaning, plating) and water recovery for assembly, test and packaging facilities.

  • Compound semiconductor and power devices
    03

    Compound semiconductor / power / MEMS

    High-purity water, targeted wastewater treatment and recycle solutions for GaN, SiC, MEMS and other advanced devices.

  • Display panel held over a printed circuit board
    04

    Display / PCB / precision electronics

    Process water, metals and chemical wastewater treatment, and rinse-water reclaim for display, PCB and precision electronics manufacturing.

A comprehensive product ecosystem

Ion Exchange offers speciality treatment chemicals, membranes, ion exchange resins and adsorbents for pretreatment, high-purity water production, wastewater treatment, utility systems and water recovery.

Water & wastewater treatment chemicals

Raw Water / ClarificationINDION® coagulants and flocculants - solids removal
RO PretreatmentINDION® antiscalants and dispersants - scaling control
Membrane MaintenanceINDION® membrane cleaners - flux restoration
CMP Slurry WastewaterINDION® coagulants and flocculants - slurry separation
Fluoride WastewaterINDION® fluoride removal chemicals - precipitation / polishing
Metal-Bearing WastewaterINDION® metal precipitation and complexing agents - metal removal
Utility Cooling / BoilersINDION® treatment programmes - scale, corrosion and fouling control
Reclaim and High-Recovery ROINDION® antiscalants and cleaners - high recovery and stable operation

Resins, adsorbents & membrane systems

High-Purity Ionic RemovalINDION® ultrapure-grade resins - ionic contaminant removal
Metal Removal / RecoveryINDION® chelating resins - selective metal removal and recovery
Organic PolishingINDION® adsorption resins - reduction of TOC and organic impurities
PFAS CaptureINDION PFAR - PFAS removal from process and wastewater streams
RO / NF / UFHYDRAMEM® membranes - reliable separation and purification
Continuous Ionic PurificationINDION® EDI systems - continuous deionisation for UPW
High Purity Packaged SystemsINDION® High Purity Water Systems - integrated, modular solutions
Brine ManagementINDION® ZLD / evaporation systems - volume reduction and resource recovery

Process flow for semiconductor manufacturing

Integrated treatment, recycling and wastewater management to meet semiconductor manufacturing requirements.

Semiconductor water and wastewater flow: raw water, pretreatment, RO, EDI and mixed bed, UPW distribution and semiconductor manufacturing (fab / ATMP), with CMP, wafer cleaning, etching, stripping, metallisation and low-TDS rinse streams going to segregated wastewater treatment, recycle and reuse, and residual management
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Common abbreviations

  • UPW Ultrapure Water
  • DI Deionised Water
  • RO Reverse Osmosis
  • EDI Electrodeionisation
  • MB Mixed Bed
  • CMP Chemical Mechanical Planarisation
  • POU Point of Use
  • UF Ultrafiltration
  • ZLD Zero Liquid Discharge

Manufacturing wastewater streams

Typical contaminantsTreatment
CMPSlurry (SiO₂, Al₂O₃, CeO₂), organicsCoag/floc, separation, filtration and polishing
Wafer CleaningAcids, bases, metals, organicsNeutralisation, precipitation, IX and polishing
EtchingAcids (HF, HCl, HNO₃), metalsNeutralisation, precipitation, fluoride removal
StrippingOrganic solvents, developer residuesOxidation, adsorption and polishing
MetallisationCu, Ni, Al, Ti and other metalsPrecipitation, IX and metal recovery
Low-TDS RinseTraces of metals, organics and ionsFiltration, RO/UF reclaim and reuse

Real-world solutions

  • High-purity water for semiconductor fabrication

    Integrated pretreatment, double-pass RO, degasification, EDI, mixed bed polishing, UV treatment and final filtration for process-specific water quality requirements.

    Best suited for: Front-end fabs, advanced manufacturing lines

    Key technologies: RO, EDI, MB, UV, final filtration

  • Segregated wastewater treatment

    Targeted treatment for CMP slurry, fluoride, dissolved metals and organic streams using appropriate separation, chemical treatment and polishing processes.

    Best suited for: Fabs, ATMP, compound semiconductor and electronics facilities

    Key technologies: Coag/floc, precipitation, IX, filtration, polishing

  • Water reclaim and recovery

    Segregated rinse-water recovery using filtration, membranes and quality-based polishing, with high-recovery systems and ZLD where justified.

    Best suited for: Water-stressed or high-discharge-cost sites

    Key technologies: UF/RO reclaim, polishing, high recovery, ZLD

Advancing water management for semiconductor manufacturing

Semiconductor manufacturing depends on consistent high-purity water, dedicated wastewater treatment and effective water recovery. Ion Exchange supports these requirements with integrated water treatment, membrane and ion exchange technologies, speciality chemicals and lifecycle services.

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Membrane systems for high-purity water

Let our experts help you solve your semiconductor water and wastewater treatment challenges

Planning a new semiconductor facility, increasing manufacturing capacity or improving water recovery? Speak with Ion Exchange about high-purity and DI water, wastewater segregation, fluoride and metals treatment, rinse-water reclaim, speciality treatment chemicals and lifecycle services.

+91-22-6231-2000 · +91-22-6231-2042 · 9:00 AM to 6:00 PM India IST