Cementing Profits

Cement manufacturing requires water for cooling heavy equipment and exhaust gases, in emission control systems such as wet scrubbers, as well as for preparing slurry in wet process kilns. Discharged water may be altered in terms of temperature, acidity or suspended solids with potential impacts on the environment. Quarry dewatering may have an impact on the groundwater level too. Water is also consumed for domestic use at residential units and in welfare facilities within cement operations. Many Cement plants are located in water stressed areas hence efficient management of the quantities of water withdrawn, as well as the quality of water discharged is very important for this sector.

At Ion Exchange, our specialist expertise in water and environment management coupled with thorough knowledge of our customers’ processes enables us to provide integrated solutions that totally address the cement industry’s requirements.

Our holistic solutions for effluent management and zero discharge are customized after analyzing the need and they also focus on optimum reuse of water and thus help reduce dependencies on local water sources.

Products and Solutions

Abbreviation Table

PT – Pre Treatment
RO/DM/SF/DALK – Reverse Osmosis/ Demineralisation /Softener/Dealkaliser
UF/MF – Ultra Filtration/ Micro Filtration
PWTP – Potable Water Treatment Plant
SF/DAIK/ NF – Softener/Dealkalisation/ Nanofiltration
CWTC – Cooling Water Treatment Chemicals
SSF – Side Stream Filter
STP – Sewage Treatment Plant
CTBDRP – Cooling Tower Blow Down Recovery Plant
POU – Point Of Use Purifiers
TVR – Thermal Vapor Recompression
MVR –Mechanical Vapor Recompression

Case Study

Cement Case Study

Cement Case Study

Introduction The Challenge The Solutions Result Ambuja Cements Ltd, a part of the global conglomerate Lafarge Holcim, is among the leading cement companies in India. Since its inception it has incorporated various sustainable development projects and environment-friendly practices.  Ambuja Cement has five integrated cement manufacturing plants and eight cement grinding units across the country. One…

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